Aseptic Processing Facility
 

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    Over 89,00 Square Feet

    Over 6 Acres

    Railway Access

    Convenient Central U.S. Location with hub access

    Affordable, City Owned Electric & Wastewater Utilities

    Ethernet PLC 5/80E

    Integrated PLC Network

    Batching Automation

    Processing Automation

    Clean-In-Place Automation

    Required Shift Labor: 1 Batch Operator, 1 Filler Operator, 2 Packaging Operators, 1
    Lift Truck Driver, 1 Mechanic, 1 Electrician, 1 Shift Supervisor

    7200 Cases/shift

    Complete System Documentation

    Batching, Process, CIP, Filling & Packaging completely programmable & automated

    Capable of producing diet/nutritional shakes, sauces, puddings, pie fillings, coffee
    beverages, soup, dairy products & more

Master Equipment List

   (4) Waukesha-Cherry Burrell S.S. Vertical Tanks, 4,500 gal., dished heads, CIP Spray
    Balls, 1997 mfg.

    G & H Mdl. GHPD-G22 Positive Displacement Pump, s.s., 1997 mfg.

    Waukesha-Cherry Burrell Mdl. 3000 Homogenizer, 1,800 US gal./hour, 2,500 PSI
    operating pressure, s.s., 75 h.p. motor, 1998 mfg.

    APV Jacketed Kettle, approx. 150 gal., s.s., 75 PSI @ 350º F, top mounted off-center
    agitator, flush bottom valve, CIP spray balls, approx. 5 h.p. w/shaft & impeller, 1998
    mfg.

    Alfa Laval Plate Heat Exchanger, Type CLTP6-RH, s.s. plates & heads, 300 PSI/-21
    bar @ 230º F, 1999 mfg.

    Feldmeier Equipment "Likwifier", all s.s., non-jacketed, 40 h.p. motor, approx. 4' X 4'
    X 4'

    S.S. Kettle, 75 gal., off-center mounted fractional h.p. agitator

    (3) Cherry Burrell Processors, approx. 3,000 gal., s.s., vertical, w/(1) Lightnin top
    mounted off-center agitator & (1) center mount agitator, (presumed to be sweep)    

   Waukesha Mdl. 60 Positive Displacement Pump, s.s., 1998 mfg.

    (2) Apache Jacketed Tanks, s.s., approx. 2,500 gal., dish top, cone bottom, jacket
    rated 100 PSI @ 300º F, on TK-600 load cells, 2006 mfg.

    Cherry Burrell Mdl. SVW Silo Tank, s.s., approx. 10,000 gal., vertical

    Bosch Mdl. SERVAC78/AS2 Dual Form/Fill/Seal Machine, 4.5-5 million cases/year,
    7,200 cases/shift, 24/7 aseptic production capacity @ 32 containers/minute, 48
    containers/case, 80 hour production run, 4 hour CIP, .5 hour process sterilization,
    2.5 hour Bosch sterilization cycle, 1999 mfg.

    Clean-In Place System

    (4) Waukesha Cherry Burrell Mdl. 672L (3) Barrel Thermulator Scraped Surface Heat
    Exchangers, 6" X 72" L tubes

   (4) Waukesha Cherry Burrell Mdl. 672L (2) Barrel Thermulator Scraped Surface Heat
    Exchangers, 6" X 72" L tubes

    (2) S.S. Tanks, 500 gal., dish top, cone bottom

    (4) Waukesha Positive Displacement Pumps, s.s.

    Atlas Copco Mdl. ZR145 Rotary Screw Air Compressor, 190 h.p., 125 PSIG working
    pressure, w/air dryer, 76,0000 running time, 1997 mfg.

    Carrier Chiller

    (4) Fiberglass Tanks, approx. 1,000 gal., flat top & bottom

    (2) Paxall Pak Mdl. PM-3 Master Case Packers

    (2) Shuttleworth Conveyors, 1994 mfg.

    Currie Palletizer
  
    Lab Counters, slate

    BacT Alert Cabinet

    Fiberglass Tank, 10,000 gal., dish top & flat bottom

    Culligan Water Softener

    Clayton Steam Generator, 9,846,000 BTU/hour , natural gas fired

    Culligan Reverse Osmosis System

    S.S. Tank, approx. 300 gal

    Feldmeier Equipment "Likwifier", all s.s., non-jacketed, 40 h.p. motor, approx. 4' X 4' X 4'

    Dust Collector, Bin Vent, carbon steel, rectangular

    Misc. in plant including pumps, valves, piping, electrical, maintenance items,
    furniture, etc.  Please call with any and all questions.  Plant visits may also be
    arranged by calling Tom Baumgartner at (630)553-6992.
   
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